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M8 and M12 circular connectors: coding, pole counts and applications

In automation and mechanical engineering, M8 and M12 are the standard interfaces for sensors, actuators and data cables. What the designations mean and what matters in cable assembly.

Data cable for a machine
From our production: Data cable for a machine.

What M8 and M12 mean

The designation states the metric thread of the coupling nut: M8 stands for a thread diameter of 8 mm, M12 for 12 mm. Both designs are standardised internationally and many manufacturers offer compatible versions. M8 is more compact and typical for small sensors; M12 is more robust, offers more poles and higher currents and is the most widely used interface in field wiring.

Coding and pole counts

The coding prevents connectors intended for different applications from being mated by mistake. On the M12, common codings include:

  • A-coding: sensors, actuators and DC power supply, for example with 3, 4, 5 or 8 poles
  • B-coding: fieldbuses such as Profibus
  • D-coding: Industrial Ethernet up to 100 Mbit/s, 4 poles
  • X-coding: Ethernet up to 10 Gbit/s, 8 poles
  • Further codings for power and AC applications

M8 connectors are typically available with 3, 4, 6 and 8 poles. The device manufacturer and the application determine which coding and pole count fits.

Degree of protection and locking

Mated and screwed together, M8 and M12 connectors usually reach at least degree of protection IP67; there are versions with a higher degree of protection for wet environments and for environments that are cleaned. Besides the classic screw coupling there are quick locking systems. What matters for the degree of protection is an intact seal and the correct tightening torque.

Assembled cables with M8 and M12

Cables with M8 and M12 connectors are available as overmoulded standard products and as assembled cables with field wireable connectors or contacts. Customised sensor and data cables pay off when lengths, cable types, branch outlets or marking differ from the standard, or when several sensors are combined into one cable set.

For mechanical engineering and plant construction we assemble sensor, data and control cables, often with M8 connectors. Individual connectors are also available from powercable.de.

FAQ

Answered briefly.

What is the difference between M8 and M12?

The size: M8 has an 8 mm thread and is more compact, M12 has a 12 mm thread and offers more poles and higher currents. M12 is more robust and the most widely used in field wiring.

What does A-coded mean?

A-coding is the standard coding for sensors, actuators and DC power supply. The coding prevents connectors for other applications, Ethernet for example, from being mated by mistake.

Are M12 connectors watertight?

Mated and screwed together they usually reach at least IP67, which means protection against temporary immersion. This requires an intact seal and the correct tightening torque.