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CAN bus cable sets: getting twisting, termination and shielding right

Sensors, control units and implements in vehicles, agricultural machinery and industrial plant often communicate via CAN. Whether the bus runs reliably also depends on the wiring.

CAN bus sensor sets in series production
From our production: CAN bus sensor sets in series production.

How CAN transmits data

CAN transmits data differentially over two cables, CAN High and CAN Low. The receiver evaluates the voltage difference between the two; interference that affects both cables in the same way largely cancels out. For this to work, the cables have to run close together. That is why they are twisted.

What the wiring has to deliver

  • Twisted cables for CAN High and CAN Low with a characteristic impedance of around 120 Ω
  • Termination resistors of 120 Ω at the two ends of the bus
  • A linear topology with the shortest possible stub lines to the nodes
  • Depending on the environment, shielded cables with the shield properly terminated
  • Connectors and contacts that suit the environment (often sealed)

Typical sources of error

  • A missing or duplicated termination resistor
  • Stub lines that are too long, or a star topology
  • Twisting that has come undone at connectors and splices
  • CAN High and CAN Low cores swapped
  • Moisture in connectors that are not sealed

Many of these faults can be avoided at the design stage. Electrical testing reveals swapped cores, open circuits and short circuits before delivery.

CAN bus sets at Powertune

We manufacture CAN bus sensor sets in series production, including for agricultural technology. Twisted cables are made on the Komax BT 188 T twisting machine, single wire seals are fitted by machine, and every set is tested electrically.

FAQ

Answered briefly.

Why are CAN cables twisted?

Because of the twisting, external interference acts on both cores almost equally and largely cancels out in the differential evaluation. At the same time the cable itself radiates less.

Where do the termination resistors sit?

At the two physical ends of the bus, with 120 Ω between CAN High and CAN Low at each end. Measured between the cores with the system switched off, that gives around 60 Ω.

Does a CAN bus need a shielded cable?

Not always. Twisted, unshielded cables are sufficient in many applications. In environments with strong interference or with long cables, shielding can be useful or required.